
When a Previous ACL Surgery Isn’t Enough — and How We Fix It
Anterior cruciate ligament (ACL) reconstruction is a highly successful procedure, but in some cases the graft can fail or not function as intended. When that happens, revision ACL reconstruction may be necessary to restore knee stability, protect the cartilage and meniscus, and allow a safe return to activity.
Revision ACL surgery is more complex than a first-time reconstruction. It requires a careful evaluation of why the original surgery failed and a thoughtful, individualized surgical plan to address all contributing factors.

Signs Your Prior ACL Reconstruction May Not Be Functioning
Patients who need revision surgery often report symptoms like their original ACL tear. Common signs include:
Some patients experience a clear traumatic re-tear. Others develop gradual laxity over time due to graft stretching or technical factors.
If the knee feels unstable, it’s important to be evaluated early. Persistent instability can lead to additional damage to the meniscus and cartilage and increase the odds of post-traumatic arthritis.
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Why Do ACL Reconstructions Fail?
Understanding why a graft failed is critical to planning a successful revision surgery.
1. Technical Factors
One of the most common causes of ACL graft failure is improper tunnel placement. If the bone tunnels are not positioned anatomically:
Other technical causes include:
2. Graft Choice
Allograft (donor tissue) has been associated with higher failure rates in young, active patients compared to autograft (the patient’s own tissue). While allografts have a role in certain situations, they are generally not preferred for young athletes due to higher re-tear risk. Small diameter hamstrings grafts have also proven to have higher failure rates.
3. Trauma
A significant new injury can cause even a well-performed and rehabilitated reconstruction to fail. High-energy pivoting sports such as soccer, basketball, and skiing carry ongoing risk.
4. Unaddressed Associated Injuries
ACL reconstruction does not occur in isolation. If other stabilizing structures are injured and not addressed, the graft may be overloaded.
These include:
Failure to address these can increase stress on the ACL graft.
5. Alignment Issues
Lower extremity alignment plays an important role. Excessive varus alignment (“bow-legged” alignment) or abnormal posterior slope of the tibia can increase forces across the ACL graft and increase failure risk. In select cases, corrective osteotomy may be recommended.
6. Returning to Sport Too Soon
Biologic graft healing takes time. Even if strength and motion recover quickly, graft incorporation continues for many months. Premature return to high-risk sports increases the likelihood of re-injury. Returning before 9 months to high level contact sports can be a risk factor for re-tear.
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Evaluation Before Revision Surgery
Revision ACL reconstruction begins with a comprehensive workup:
This evaluation helps determine whether a one-stage or two-stage revision is necessary.
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One-Stage vs. Two-Stage Revision ACL Reconstruction
One-Stage Revision
In many cases, revision can be performed in a single surgery. This is possible when:
In this scenario, the old graft is removed and new, anatomically positioned tunnels are created. We often can address some overlap and tunnel widening with one-stage bone grafting. 90% of revisions can be performed in a single surgery.
Two-Stage Revision
If prior tunnels are malpositioned, excessively widened, or overlapping with ideal new tunnel positions, a staged approach may be safer and more reliable.
Stage 1:
Stage 2:
While this requires patience, it creates a more stable foundation and improves long-term outcomes.
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Graft Choice in Revision Surgery
Whenever possible, I strongly prefer using autograft tissue (your own tissue) for revision ACL reconstruction.
Research consistently demonstrates:
My preferred grafts in the revision setting are:
These grafts provide excellent strength, reliable fixation, and robust healing characteristics. In revision surgery—where success margins are narrower—biologic healing matters even more.
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The Role of Anterolateral Augmentation (IT Band Tenodesis)
In revision ACL reconstruction, we often add a procedure to protect the new graft from rotational stress.
An anterolateral augmentation, commonly performed as an IT band tenodesis (sometimes called a lateral extra-articular tenodesis or LET), reinforces rotational control of the knee.
This additional procedure:
Patients who benefit most include:
By addressing both central (ACL) and peripheral stability, we improve the durability of the reconstruction.
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Rehabilitation After Revision ACL Surgery
Rehabilitation after revision ACL reconstruction is thoughtful and criteria-based. While the overall timeline is similar to primary ACL surgery, progression may be slightly more cautious depending on:
Return to pivoting sports typically occurs around 9–12 months and only after meeting strength, functional, and neuromuscular milestones.
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Our Philosophy: Identify the Cause, Correct All Contributing Factors
Revision ACL reconstruction is not simply “redoing” the original surgery. It requires:
By taking a comprehensive, individualized approach, I aim to restore stability, protect the knee long-term, and safely return patients to the activities they love.
If you are experiencing instability after a prior ACL reconstruction, early evaluation is important. A carefully planned revision can restore confidence and help prevent further damage to the knee.

Xray showing a vertical femoral tunnel with prominent fixation hardware. A vertical tunnel does not control rotational forces. This hardware likely shredded the prior graft.

A loose and torn graft in poor position.

Prominent hardware and a tunnel in poor vertical position.

A new tunnel placed in anatomic position. Able to completely avoid the previous tunnel location.

Patella tendon autograft one-stage ACL revision.

Old tunnel in an anterior position. Overlapping location of anatomic tunnel.

Hardware removed and bone graft placed.

New femoral tunnel placed in anatomic position in single stage (through part of the old tunnel).

Revision ACL reconstruction with Quadriceps Tendon Autograft. With the use of bone graft and careful tunnel placement we were able to perform the revision in a single-stage surgery.

Xray showing old non-anatomic tunnel positioning prior to revision ACL reconstruction.

The old femoral tunnel placed anteriorly and vertically. The appropriate position would be lower and more posterior.

The old tunnel has been bone grafted.

The new tunnel is placed in a better, anatomic position.

The revision ACL reconstruction, performed with a patella tendon autograft in a single-stage.

Dr. Daniel Elkin is a leading Orthopedic Surgeon performing ACL Surgery in the Willamette Valley. He specializes in complex knee reconstruction, revision surgery, and knee arthroscopy and is conveniently located in Salem, Oregon.

Copyright © 2025 Dr Daniel Elkin
Orthopedic Surgeon, Sports Medicine, Knee, Shoulder - Salem, or
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